Natural Gas Steam Boiler

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Natural Gas Steam Boiler
Details
The Natural Gas Steam Boiler is a shell-type, fully wet-back, three-pass fire-tube boiler designed for stable industrial steam generation. It uses natural gas as fuel, suitable for process heating, manufacturing and commercial steam applications.
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Gas Steam Boiler
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Description

The Natural Gas Steam Boiler is a shell-type, fully wet-back, three-pass fire-tube boiler designed for stable industrial steam generation. It uses natural gas as fuel, suitable for process heating, manufacturing and commercial steam applications.

 

Parameters

 

Model

Rated Evaporating Capacity(t/h)

Rated Working Pressure(MPa)

Saturated SteamTemperature(℃)

Thermal Efficiency (%)

Natural gas Consumption(N'm³/h)

Maximum Transportation Weight(t)

WNS0.5-1.0-YQ

0.5

1

184

93-100

35-40

3-4.5

WNS1-1.0-YQ

1

1

184

93-100

70-80

6-8

WNS2-1.0-YQ

2

1

184

93-100

140-155

9-12

WNS3-1.25-YQ

3

1.25

194

93-100

210-230

13-16

WNS4-1.25-YQ

4

1.25

194

93-100

280-310

16-20

WNS6-1.6-YQ

6

1.6

204

93-100

420-460

22-28

WNS8-1.6-YQ

8

1.6

204

93-100

560-610

28-35

WNS10-1.6-YQ

10

1.6

204

93-100

700-760

35-45

WNS12-1.6-YQ

12

1.6

204

93-100

840-920

40-50

WNS15-1.6-YQ

15

1.6

204

93-100

1050-1150

50-65+

WNS20-1.6-YQ

20

1.6

204

93-100

1400-1530

65-85+

 

Key Features

 

Fully Wet-Back Furnace Design
The rear turnaround chamber is fully water-cooled, reducing refractory exposure and improving heat transfer around the furnace and convection sections.
Three-Pass Fire-Tube Structure
Flue gas passes through three heat-transfer stages before leaving the boiler, providing effective heat recovery within a compact shell-type configuration.
Stable Steam Output
The horizontal shell structure and adequate heating surface support continuous steam generation for applications with relatively steady process loads.
Automatic Operation
A compatible burner and control system can regulate combustion, monitor operating conditions and provide safety interlocks for routine unattended operation.

 

Typical Applications

 

Food Processing
Provides process steam for cooking, sterilization, drying, blanching and other thermal operations.
Textile Manufacturing
Used for dyeing, washing, drying, finishing and other processes requiring controlled steam heat.
Pharmaceutical Production
Provides steam for process heating, equipment sterilization and selected clean-steam-related systems when the required configuration is specified.
Chemical Processing
Used as a heat source for reactors, tanks, dryers and other process equipment.
Paper and Packaging
Supplies steam for drying, heating and related production processes.
Commercial and Institutional Facilities
Suitable for centralized heating, hot-water generation and other applications requiring a continuous steam supply.

 

OEM & Project Customization

 

Customization Item

Available Configuration

Evaporation Capacity

0.5–20 t/h standard range; project-specific sizing subject to design

Working Pressure

1.0, 1.25 and 1.6 MPa standard models

Fuel

Natural gas; fuel conditions to be confirmed before burner selection

Burner

Selected according to capacity, fuel pressure and local requirements

Control System

Automatic control configuration according to project requirements

Electrical System

Adaptable to specified voltage and frequency

Boiler Accessories

Configured according to operating and installation requirements

Flue System

Chimney/flue connection designed according to site conditions

Packaging

Standard export package or customized packaging

Documentation

Technical drawings, manuals and project documentation available according to order requirements

For larger projects, the boiler package can be coordinated with feedwater, water treatment, steam distribution, condensate return and flue gas systems.

 

Key Component Architecture

 

We partner with globally recognized component manufacturers to ensure spare-parts availability and local serviceability worldwide:

Subsystem

Standard Configuration

Optional International Brand

Technical Purpose

Burner System

Baltur / Riello

Weishaupt / Oilon / Elco

Fully modulating combustion, precise air-fuel ratio control

Control PLC & Electrical

Siemens S7-1200 / Schneider

Allen-Bradley / ABB

Automated sequence control, fault logging, touch-screen HMI

Water Feed Pump

Grundfos (Multi-stage Stainless Steel)

CNP / Wilo

High-pressure continuous water supply, thermal resistance

Safety Valves & Gauges

Spirax Sarco / Ari Armaturen

Local certified premium brands

Dual independent overpressure protection

Level Control & Sensors

Magnetrol / Guided Wave Radar

Endress+Hauser

Multi-redundant low-water cut-off safety protection

Pressure Vessel Steel

Q245R / Q345R (GB Standard)

SA516 Gr.70 / P265GH

High-temperature pressure vessel grade carbon steel plate

 

Manufacturing & Quality Control

 

Xinxiang Chengde Energy Technology Equipment Co., Ltd. was founded in 2002 and operates one equipment industrial park and three manufacturing bases, with approximately 69,000 m² of standardized workshops and more than 500 employees.
The company holds pressure-vessel and pressure-pipeline-related manufacturing, design and installation qualifications specified by the relevant Chinese regulatory system. Its technical development record includes more than 70 patent achievements.
Production and quality control cover pressure-vessel fabrication, welding, inspection, assembly and equipment testing. Quality documentation and inspection requirements can be coordinated with project specifications and applicable regulations.
For export projects, the manufacturer can provide technical documentation and certification materials required for buyer review, subject to the specific boiler configuration and destination-market requirements.

 

Certifications & Compliance

 

ASME-related certification
CE certification
ISO 9001 quality management certification
Environmental management system certification
Pressure vessel design and manufacturing qualifications
Pressure pipeline design and installation qualifications
National low-temperature testing center product type certification

 

Packaging & Transportation

 

Standard export packaging available
Customized packaging available for project requirements
Sea freight suitable for complete boiler transportation
Air express available for documents, samples or selected components
Transportation weight and dimensions should be confirmed before shipment booking
Shipping documentation can be prepared according to export requirements
For large-capacity models, transportation planning should be completed together with the final equipment dimensions, lifting points and site access conditions.

 

FAQ

 

Q: How should I select the boiler capacity?

A: Selection should consider normal steam demand, peak demand, operating hours, required steam pressure, feedwater conditions and future production requirements. A capacity margin should be determined from the actual load profile rather than selected only by equipment nameplate capacity.

Q: What natural gas information is required before ordering?

A: The supplier normally needs the gas composition or specification, supply pressure, available flow rate and local gas standard. These parameters affect burner selection and combustion-system configuration.

Q: Does the boiler require a water treatment system?

A: Yes. Feedwater quality affects boiler reliability, heat-transfer performance and maintenance requirements. The required water treatment process should be determined according to feedwater characteristics, boiler pressure and applicable water-quality standards.

Q: What site conditions should be checked before installation?

A: The installation site should provide adequate space for boiler maintenance, ventilation, lifting, flue connection, gas supply and utility connections. Floor loading and access routes should also be verified before delivery.

Q: How often does the boiler require maintenance?

A: Maintenance frequency depends on operating hours, water quality, fuel conditions and local regulations. Routine inspection should cover the burner, safety devices, controls, pressure parts and heat-transfer surfaces.

Q: What spare parts should be prepared for long-term operation?

A: Common spare parts may include burner components, ignition and flame-monitoring parts, control components, gaskets, valves and other specified wearing parts. The recommended spare-parts list should be determined from the final equipment configuration.

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