Horizontal Gas Steam Boiler

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Horizontal Gas Steam Boiler
Details
Horizontal Gas Steam Boiler is a fully automatic industrial steam boiler designed for stable and efficient steam generation. It supports natural gas, LPG, and light fuel oil, featuring a three-pass wet-back structure and PLC intelligent control to improve thermal efficiency, reduce operating costs, and ensure reliable performance for continuous industrial applications.
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Gas Steam Boiler
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Description

Horizontal Gas Steam Boiler is a fully automatic industrial steam boiler designed for stable and efficient steam generation. It supports natural gas, LPG, and light fuel oil, featuring a three-pass wet-back structure and PLC intelligent control to improve thermal efficiency, reduce operating costs, and ensure reliable performance for continuous industrial applications.

 

Technical Specifications

 

Item

Specification

Product Type

Horizontal Fire Tube Steam Boiler

Boiler Structure

Three-Pass Wet-Back

Fuel Options

Natural Gas, LPG, Light Fuel Oil

Steam Capacity

1–20 T/H (Customizable)

Rated Working Pressure

0.7–2.5 MPa

Steam Temperature

Saturated Steam

Thermal Efficiency

Up to 95%

Control System

PLC Automatic Control

Burner

International or Chinese Brand Optional

Power Supply

380V/50Hz (Customizable)

Installation

Skid-mounted or Standard Foundation

Warranty

12 Months (excluding wearing parts)

 

Core Features

 

The three-pass wet-back structure extends the flue gas flow path, increases effective heating surface area, and lowers exhaust gas temperature, improving heat recovery while reducing thermal stress and extending boiler service life.
Compatible with natural gas, liquefied petroleum gas (LPG), and light fuel oil, allowing users to select the most economical fuel based on local energy availability.
Integrated PLC controls burner operation, water level, pressure, temperature, alarms, and protection functions, minimizing manual intervention and improving operational reliability.
Optimized combustion and heat exchange design delivers up to 95% boiler thermal efficiency, helping reduce fuel consumption and operating costs in continuous industrial steam production.
Manufactured with high-quality boiler steel and designed in accordance with international pressure vessel standards, ensuring stable long-term operation under demanding industrial conditions.
Large inspection doors, accessible smoke tubes, and wet-back rear chamber simplify routine cleaning and maintenance, reducing equipment downtime.

 

Field Engineering Case Studies

 

Textile & Dyeing Plant (Southeast Asia)
Project Scope: 2 × 10 T/H horizontal gas steam boilers running 24/7 continuous operation with steam pressure stability maintained within ±0.05 MPa for fabric dyeing consistency.
Delivered Solution: High-volume wet-back boiler configuration equipped with dual variable-frequency feed pumps and a Siemens modulating burner control system.
Measured Site Results: Achieved zero unplanned downtime over 36 consecutive months of operation, with an average running thermal efficiency of 95.4%, reducing steam production costs by approximately 14%.


Food Processing & Canning Facility (South America)
Project Scope: 1 × 6 T/H saturated steam boiler requiring dry saturated steam (steam dryness fraction > 98%) to prevent moisture contamination during product sterilization processes.
Delivered Solution: Engineered with a large steam space volume and internal high-efficiency cyclone steam separators.
Measured Site Results: Delivered steam quality compliant with strict HACCP hygiene auditing standards while lowering stack temperatures to 68°C with an integrated condensing economizer.

 

OEM & Custom Engineering Services

 

Thermal & Pressure Parameters: Customized design pressure (up to 2.5 MPa), superheated steam options, and customized evaporation capacities to match process heating profiles.
Burner & Fuel Adaptability: Custom burner integration for natural gas, LPG, light oil, biogas, or dual-fuel systems with specific local gas train pressure requirements.
Dimensional & Layout Adjustments: Custom footprint, nozzle locations, and skid orientations designed to fit within existing boiler room constraints or containerized solutions.
Control & Electrical Integration: Custom PLC hardware (Siemens, Allen-Bradley, Schneider), localized control panel languages, specific voltage/frequency configurations (e.g., 220V–480V, 50Hz/60Hz), and DCS/SCADA interface protocol matching.
Branding & Private Labeling: Neutral or co-branded nameplates, customized color schemes, and project-specific documentation packages for OEMs, system integrators, and EPC contractors.

 

 

Manufacturing Capabilities

 

Xinxiang Chengde Energy Technology Equipment Co., Ltd. was established in 2002 and specializes in industrial boiler and pressure vessel manufacturing.

Manufacturing Strength

160 acres manufacturing area

69,000 m² standardized workshops

3 manufacturing bases

More than 500 employees

Modern CNC processing equipment

Automated welding production lines

Complete pressure vessel manufacturing facilities

Strict production procedures ensure stable product quality and consistent delivery for international industrial projects.

Quality Assurance

 

Every boiler undergoes comprehensive quality inspections before shipment, including:
Raw material verification
Welding quality inspection
Non-destructive testing (NDT)
Hydraulic pressure testing
Burner commissioning
PLC functional testing
Safety valve calibration
Factory performance testing
Each unit is supplied with complete inspection records and technical documentation.

 

Packaging & Delivery

 

Packaging
Standard export packaging
Wooden case for accessories
Steel frame reinforcement for long-distance transportation
Customized export packaging available
Delivery Methods
Sea Freight
Air Freight (for urgent accessories or samples)

 

Frequently Asked Questions

 

Q: How do I select the right boiler capacity for my project?

A: Boiler capacity should be determined by your required steam consumption, working pressure, operating schedule, and future production expansion. Our engineering team can recommend an appropriate model based on your process parameters to avoid under-sizing or unnecessary energy consumption.

Q: What water quality is recommended for stable boiler operation?

A: The boiler should operate with properly treated feedwater to minimize scale formation and corrosion. A suitable water treatment system helps maintain heat transfer performance, reduces maintenance frequency, and extends the service life of the boiler.

Q: What documents are provided with the boiler?

A: Each boiler is supplied with a complete documentation package, including the operation manual, installation drawings, electrical schematics, inspection reports, factory test records, and other technical documents required for installation and commissioning.

Q: How are spare parts supplied after delivery?

A: Common wearing parts and critical spare parts can be supplied separately for routine maintenance. We also provide recommended spare parts lists to help customers reduce downtime and maintain continuous boiler operation.

Q: What certifications does the boiler have?

A: Depending on project requirements, boilers can be supplied with ASME, CE, ISO quality management certification support, and complete factory inspection documentation.

Q: What after-sales service do you provide?

A: We offer technical consultation, installation guidance, commissioning support, spare parts supply, online troubleshooting, and a 12-month warranty excluding normal wearing parts.

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