Low Nitrogen Vacuum Gas Hot Water Boiler

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Low Nitrogen Vacuum Gas Hot Water Boiler
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The Low Nitrogen Vacuum Gas Hot Water Boiler is a fully automatic commercial heating solution integrating ultra-low NOx premix combustion with negative-pressure vacuum phase-change heat transfer technology.
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Gas Hot Water Boiler
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Description

The Low Nitrogen Vacuum Gas Hot Water Boiler is a fully automatic commercial heating solution integrating ultra-low NOx premix combustion with negative-pressure vacuum phase-change heat transfer technology. Operating under continuous sub-atmospheric pressure, it provides high-efficiency, explosion-proof hot water delivery for commercial buildings, industrial facilities, and regional heating networks.

 

Key Technical Features

 

No Regulatory Inspection Needed
Negative-pressure operation eliminates explosion risk and bypasses annual pressure vessel inspections.
Ultra-Low NOx Emissions
Surface premix combustion achieves emissions under 30 mg/m³ without external flue-gas treatment.
High Thermal Efficiency
Phase-change condensing achieves up to 104% efficiency, reducing overall fuel consumption.
Zero Scale and Corrosion
Permanently sealed deaerated media prevents internal scale buildup and tube corrosion.
Full BMS Integration
PLC system enables automatic load adjustment, remote monitoring, and Modbus/Ethernet connectivity.

 

Parameter

 

Model

Rated evaporation rate(MW)

Rated Working Pressure(MPa)

Inlet/outlet water temperature(℃)

Thermal Efficiency(%)

Natural gas consumption(m³)

Shipping Weight(t)

ZKQ-0.35

0.35

1.0/1.25/1.6

70/50,50/40,80/60

>103

36.3

3.3

ZKQ-0.7

0.7

1.0/1.25/1.6

70/50,50/40,80/60

>103

72.6

5.1

ZKQ-1.4

1.4

1.0/1.25/1.6

70/50,50/40,80/60

>103

145.2

5.6

ZKQ-2.1

2.1

1.0/1.25/1.6

70/50,50/40,80/60

>103

217.8

6.8

ZKQ-2.8

2.8

1.0/1.25/1.6

70/50,50/40,80/60

>103

290.4

8.7

ZKQ-3.5

3.5

1.0/1.25/1.6

70/50,50/40,80/60

>103

363

10.2

ZKQ-4.2

4.2

1.0/1.25/1.6

70/50,50/40,80/60

>103

435.6

10.8

ZKQ-4.9

4.9

1.0/1.25/1.6

70/50,50/40,80/60

>103

508.2

17.7

ZKQ-5.6

5.6

1.0/1.25/1.6

70/50,50/40,80/60

>103

580.7

18.6

ZKQ-7.0

7.0

1.0/1.25/1.6

70/50,50/40,80/60

>103

726

23.8

ZKQ-10.5

10.5

1.0/1.25/1.6

70/50,50/40,80/60

>103

1089

32.2

ZKQ-14

14

1.0/1.25/1.6

70/50,50/40,80/60

>103

1452

41.5

 

Project Advantages

 

Flexible Installation
The vacuum, non-pressure vessel design allows installation in rooftops, basements, and compact mechanical rooms while helping simplify installation approval procedures where local regulations permit.
Intelligent Cascade Control
The master controller automatically stages multiple boilers according to heating demand, reducing unnecessary burner cycling and improving part-load operating efficiency.
Low-Noise Operation
An insulated enclosure and low-noise air intake system help reduce operating noise, making the boiler suitable for projects with strict acoustic requirements.

 

Customization Options

 

The boiler can be configured to match local fuel conditions, building loads, and project specifications.

 

Item

Options

Heat Output

Customized according to project capacity

Fuel Type

Natural Gas, LPG, Biogas

Burner Brand

Riello, Baltur, Weishaupt or specified brand

Control System

Siemens, Schneider, PLC

Communication

Modbus, RS485, Ethernet

Voltage

220V / 380V / 415V / 50Hz / 60Hz

HMI Language

English, Spanish, Russian, Arabic or customized

Installation

Skid-mounted or modular design

 

Quality Control & Factory Inspection Protocol

 

Every boiler is manufactured under a documented quality management process to ensure long-term reliability before shipment.
Incoming inspection for steel plates, burners, valves, and electrical components
Automated welding with non-destructive testing (RT/UT)
Vacuum chamber helium leak testing
Secondary heat exchanger hydrostatic pressure testing
Full-load firing and combustion adjustment
Electrical safety inspection
Factory Acceptance Test (FAT) before delivery

Packaging & Global Logistics

 

Heavy-duty steel skid for lifting and transportation
Moisture-proof protective wrapping
Export plywood crate or steel frame packaging
Complete export documentation included
Factory test report
Operation & maintenance manual
Electrical drawings
Piping diagram
Spare parts list
Packing list

 

FAQ

 

Q: What heating capacity should I select for my building?

A: Boiler capacity depends on the building area, insulation performance, climate conditions, and hot water demand. Our engineers can recommend the appropriate model after reviewing your project requirements.

Q: Can this boiler replace an existing steam or hot water boiler?

A: Yes. In many retrofit projects, the vacuum boiler can replace conventional gas-fired hot water boilers while utilizing existing heating pipelines with minor system modifications, subject to project evaluation.

Q: What maintenance is required during operation?

A: Routine maintenance mainly includes burner inspection, gas train checks, water pump servicing, and annual electrical inspections. Since the vacuum chamber is permanently sealed, internal cleaning and descaling are generally unnecessary.

Q: What is the expected service life?

A: Under normal operating conditions and scheduled maintenance, the boiler is designed for long-term commercial operation, with many installations remaining in service for more than 20 years.

Q: Can multiple boilers operate together?

A: Yes. Multiple units can be connected through cascade control to match seasonal heating demand, improve redundancy, and increase overall system efficiency for large commercial projects.

Q: What information is required before requesting a quotation?

A: To recommend a suitable model, we typically require:
Required heating capacity
Fuel type
Supply voltage
Installation location
Local emission requirements
Whether BMS integration is needed

Q: What documents are supplied with the boiler?

A: Each boiler is delivered with operating manuals, wiring diagrams, piping drawings, factory test reports, packing lists, and other export documents required for installation and commissioning.

Q: Is overseas commissioning or technical support available?

A: Yes. We can provide remote technical support, online commissioning assistance, spare parts supply, and on-site engineering service where required.

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